A flat-field Schmidt camera for CCD imaging

 

Mike Harlow

 

 

 

1 Introduction

 

In an article written in 2006 for Orwell Astronomical Society, ‘CCD Imaging with a Schmidt Camera’, I described the upgrade of my 1985-built Schmidt camera from film to CCD imaging. In the present article I describe a further upgrade involving the addition of a field-flattening lens and a larger CCD detector.

 

2 The field-flattener

 

2.1 Lens design

 

For large CCDs, or short focal lengths, the field curvature of the Schmidt camera blurs images significantly at the edges of the flat field of the CCD. In this case a field-flattening lens is required just in front of the CCD. This lens is typically plano-convex with the convex side (facing the mirror) having a radius of curvature, R, given by:[1]

 

      R = F(n–1)/n

 

where F is the focal length of the Schmidt camera, and n is the refractive index of the glass used for the field-flattening lens. More generally, for any shape of field-flattening lens, the focal length of the lens, flens, is given by:[2]

 

      flens = F/n

 

where again, F is the focal length of the Schmidt camera, and n is the refractive index of the glass used for the field-flattening lens. Note that the first equation is just a special case for plano-convex lenses derived from the second, general equation.

      The detailed theory of the Schmidt camera is provided by Linfoot in his book Recent Advances in Optics.[3] In Chapter 3 Section 5 of this book the field-flattened Schmidt is fully discussed. Equations are given showing how chromatic aberration and coma introduced by the field-flattening lens can be minimised by modifying the shape of the corrector plate and moving it towards the mirror. For the modestly sized camera discussed here these modifications are unnecessary.

 

 

6-inch Schmidt camera with 4-inch finder/guidescope

 

2.2 Making the field-flattening lens

 

The plano-convex lens for the field-flattener is the smallest optical component I have made (so far). The glass substrate used was the plane parallel clear window from my first, 1992 vintage, CCD camera, and was just 2 mm thick at the start of grinding. It was ground against a preformed template of the correct curvature, both to minimise the amount of glass removed and to make measuring the radius of curvature easier.

      The radius of curvature of the convex side of the lens is derived from the first equation given above. In this case the focal length of the Schmidt is 400 mm and the refractive index of the glass is 1.52. Therefore, R is given by:

 

      R = F(n–1)/n

      R = 400 mm(0.52)/1.52

      R = 137 mm

 

This curvature will result in a lens with a focal length of ~263 mm, or about +3.8 dioptre in terms of lens power.[4]

      The glass template was ground as illustrated at right, against a spare piece of glass – the central core from my 36-cm Cassegrain mirror. This very thick piece of glass was ideal, as good clearance was required to prevent the top piece of glass – the template – from grounding on the top of the grinding stand.

      The curvature was measured in the early stages of grinding using curves of different radii cut from pieces of card. Curves from 130 mm to 170 mm in 10-mm intervals were cut out and placed against the ground-glass surface to check progress. In this way the curvature could be estimated to within 5 mm of the desired value. Once the curve on the template had been generated with 80-grade carborundum it was smoothed with 180 grade, and final measurements were made of the curvature. These were made using an illuminated slit and a ruler, as illustrated at right. The ground surface was sufficiently smooth when wetted to form a good image of the slit, allowing measurements of the curvature to within 1 or 2 mm.

      Once the curvature of the template was as close as possible to the required 137 mm, grinding of the field-flattening lens was started. The lens was mounted on the cap of a 35-mm film canister with double-sided tape to make handling easier and to prevent scratching the already flat, polished back surface. The lens was easily demounted between abrasive grades using nail vanish remover (acetone).

      Because of the small size of the lens – just 35 mm diameter by 2 mm thick – and the relatively small amount of glass to be removed, grinding was started with 280-grade carborundum. Changing the surface from flat to the desired curvature took just nine wets, illustrating how fast grinding is on such small lenses. After every three wets grinding the field-flattening lens, the template was reground against its grinding tool to preserve the correct radius and spherical shape. Grinding was completed with 400, 600 and 1000-grade abrasives, and polishing was carried out with a conventional, if rather small, polishing lap. As can be seen in the picture below, it only just survived the polishing process. The pitch was very hard, so adhesion to the glass template was rather poor. After polishing, the focal length of the lens was measured and found to be 268 mm – within 2% of the required value.

 

 

Grinding the template curve

 

 

Large curvature requires

good clearance

 

 

Measuring the radius of curvature

 

 

The field-flattening lens during

grinding with 280-grade abrasive

 

 

The polisher (believe it or not)

 

 

The field-flattening lens polished

 

 

Another view

 

2.3 Mounting the field-flattening lens in the CCD camera head

 

The CCD used with the field-flattened Schmidt is the Starlight Xpress SXVF-H16. This is a monochrome camera with 2048 x 2048 pixels each 7.4 µm square. This gives a chip size of just over 15 x 15 mm with a diagonal dimension of just over 21 mm. The optical window in the original camera is replaced by the field-flattening lens as follows. An aluminium adaptor ring was made to fit into the recess in the spare front plate of the CCD head. This was sealed in place using silicone sealant and then spray-painted on the outside with matt black paint. The field-flattening lens was then sealed onto the back of the adaptor ring, again using silicone rubber sealant. This new front-end assembly was then swapped with the front-end supplied with the camera. When assembled, the field-flattening lens was within 2 mm of the front surface of the CCD chip.

 

 

SXV-H16 camera, spare front-end

adaptor ring and field-flattening lens

 

 

The partly dismantled camera

 

 

The field-flattened camera

assembled and ready for action

 

 

3 First test images: before and after

 

The images below show the effect of adding a field-flattening lens. Blurring at the edge of the 2.1 x 2.1-degree field of the H16 CCD is completely eliminated by adding the simple plano-convex lens. (Focusing still has to be perfected to achieve the ultimate image quality.)

 

 

First terrestrial image to set focus : no field-flattening lens

 

 

Field of M81 and M82 without the field-flattening lens

 

 

Field of M101 with the field-flattening lens

 

 

Slice of the above field of M81 and M82 without the field-flattening lens

 

(The white lines are due to a fault with the CCD as supplied by the manufacturer)

 

 

Slice of the above field of M101 with the field-flattening lens

 

The corners compared

 

 

Appendix : The Schmidt corrector plate

 

In my original 1986 article for Orwell Astronomical Society, ‘Construction of a Schmidt Camera’, I mentioned using a petal-shaped polishing lap but did not show any pictures of it. At right is shown one of the petal laps used to generate the corrector profile where the amount of pitch in contact with the corrector at a given radius is proportional to the amount of glass to be removed. The lap is made by hot-pressing a template of the desired profile, made of thin card, into a flat polishing lap. After cooling, the card is easily removed by soaking it in soapy water.

      Conventional techniques were initially used to make the corrector plane-parallel with flat surfaces on both sides. Only then was figuring attempted with the petal lap using very short strokes across the centre of the corrector to polish in the aspheric curve. Regular testing was carried out by placing the corrector on an optical flat and illuminating it with monochromatic light. The resulting interference patterns were checked against the theoretical profile, and figuring continued until they matched to within ¼ wavelength. Half the correction was placed on each side of the corrector plate. The interference pattern of the completed corrector, shown at right, was produced by a green laser pointer used as the monochromatic source at a wavelength of 532 nm. A small residual wedge between the corrector and the optical flat produces the slightly asymmetric profile.

 

Note: The corrector has a shape factor A = 1.0, producing a neutral zone at ~71% of the radius.

 

References

 

1 Buchroeder, R., private communication.
2 Rutten, H. and van Venrooij, M., Telescope Optics, Willmann-Bell, 1988, p.77.
3 Linfoot, E.H., Recent Advances in Optics, Oxford University Press, 1955, Chapter 3.
4 Longhurst, R.S., Geometrical and Physical Optics (Third Edition), Longman, 1976, p.12, equation 1.7.

 

Questions and comments can be directed to the author

 

 

Petal polishing lap for

generating the corrector profile

 

 

Interference test of

the corrector plate